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Metal spinning development and prospect

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Many people just graduated and want to go into metal spinning industry ,or some boss want to invest CNC metal spinning machine to build a factory, this article will introduce the metal spinning development and market direction for you .

 

1. Metal spinning history

The development of metal spinning technology can be traced back to ancient pottery technology, and in the late 1760s by a German scientist applied for the world's first metal spinning technology patent.‌ Nowadays, metal spinning technology has become an indispensable processing technology in advanced and sophisticated fields, especially in the automobile manufacturing, aviation manufacturing and aerospace fields has a wide range of applications .

Metal spinning forming is similar with pottery process, metal Spinning can form the metal ,but pottery form the soil .

Ceramic hand making technology

 

2. Hand spinning development

Hand spinning is applied in Europe to make lamp shadow and stainless steel tableware in the  early ,hand spinning have less mold cost, less raw material waste , smooth surface and can process and form complex shape .Hand spinning is a good alternative to traditional forming processes in some parts of market, such as deep drawing and stamping needs more mold and process step to form ,but hand spinning can just finish metal forming , trimming ,hem in a mold. This is the advantage of metal spinning in metal forming process .

The first hand spinning lathe made by Leifeld

Hand Spinning mainly applied in household hardware and hotel decoration crafting in Europe ,hand spinning can form complex shape make the product design is more flexible and diverse .With the pace of global manufacturing shift, most of labor -intensive factory move to Asia ,the hand spinner in Europe is less and less,more and more people learn to hand spinning technology in India ,China , Vietnam .

Now fewer and fewer people want to engaged in hand spinning , hand spinner requires a lot of physical exertion in a full day’s work , it also needs experience and technology to finish this work at the same times . but there are still many experienced and old metal spinners and crafter make samples in the Europe ,Asia and America

Market direction and application : lampshade ,cup ,bottle ,tableware .

Characteristics of the Industry : mass production , household hardware  

Hand spinning advantage : sample ,less production ,thin and little metal spinning product

 

3. CNC metal spinning development

single roller CNC metal spinning process

‌The emergence of CNC spinning machine has greatly reduced the workload of metal spinner , compare to hand spinning ,the metal forming path is operated by hand ,but the CNC metal spinning machine can forming path according to the CNC program ,it just needs a simple operator to load and upload the blank materials .there are three advantages of CNC metal Spinning ,at first ,it improve the production efficiency .second ,CNC metal spinning machine can output stronger spinning force ,cnc metal spinning can make thicker blank sheet ,third ,CNC spinning products have high accuracy .CNC spinning technology has a wide range of applications, In the lighting  and tableware industry, CNC spinning machine is mainly used to improve production efficiency and reduce the manual ; In the automotive industry, CNC spinning technology is used to achieve the accuracy (tolerance ), such as exhaust pipe, muffler ,air spring shell and other components; In the aerospace field, CNC shearing spinning is used to manufacture missile shell ,liner ,fairing . this part not only needs precision ,but also needs tensile strength ,shearing spinning can refine the grain of the material and make the strength ,harness of blank improve .

 

4. Metal spining development in different country  

The high precision metal spinning products in aerospace aircraft

America have many and excellent metal spinning companies ,the quantity and technology level is the leader in the world ,there are many metal spinning companies focous on aerospace and aviation field ,mainly companies are Cincinnati, Spinncraft, Herford.their metal spinning equipment tends to be large-scale and strong, such as the large vertical 240 spinning machine produced by Herford Company can spin the head with a diameter of 6 meters, and is mainly used in the processing of aerospace products parts and aircraft components .

With the continuous development of metal spinning technology, especially shearing spinning and metal flowing spinning technology has become more and more important in the aerospace and industry. Heavy duty metal flowing spinning is often used in the processing of missile shells, end caps, storage tank heads, cones, nozzles, pressure vessels of various spherical or cylindrical cylinders, pipe fittings and aerospace engine nozzle, combustion chamber cone, fairing, compressor disc and turbojet parts.In addition, the heavy duty metal spinning technology is increasingly common in the fields of weapons, naval ships, atomic energy, etc., including torpedo shells, periscope covers, liner, tail tubes, rocket shells, gun tubes and reactor parts.

 

In Europe,Metal Spinning have a long history ,Germany Leifeld was founded in 1891, Spanish DENN was founded in 1885, they are over 100 years of experience in metal spinning technology ,

The three roller metal flowing spinning and automobile wheel shearing spinning is earlier and lead the market .on the other hand ,German and Spain have many excellent CNC metal spinning process factory ,most of these companies are more than 60 years , they can supply the high precision metal spinning products in automobile ,aviation and aerospace industries .European metal spinning development is inseparable from the advanced CNC metal spinning equipment .

 

Japan is a country with developed manufacturing industry, they have metal spinning factory over 400,Their metal spinning factory usually employs are not more than 20 people ,but their metal Spinning technology is excellent and

 

China is the manufacturing capital of the world,of cause ,the number of metal spinning factory is the largest ,there are more than 5000 metal spinning factory in the south ,you can see One town in Zhongshan had an entire street of small spinning factories to make lighting shell before 2010, Now with the transfer of labor-intensive industries to India and Vietnam, Chinese metal spinning factories are reduced a lot, and more and more CNC metal spinning companies are transforming into high-precision fields ,and others invest the automatic robot replace the manual . From 2009, many companies invest the CNC metal spinning machine research and development ,CNC metal spinning technology is improving rapidly ,China reduce the gap with the world in the level of metal spinning technology , the price /performance ratio is high in China .

 

India and Vietnam is gradually replacing China in lighting and tableware metal spinning of labour -intensive ,their companies buy many light duty CNC metal spinning machine from China to make thin and no -precision of metal spinning product, their labor cost is very cheap ,the advantage in these industries is very obvious,

 

5. Famous CNC metal spinning machine manufacturing company

Nowday,there are many excellent CNC metal spinning machine manufacturing company ,the best CNC metal spinning technology in German ,Spanish and America ,more representative companies are Germany Leifeld ,Spanish DENN, American MJC, these company are design and supply many types of CNC metal Spinning machine ,the advanced metal Spinning equipment includes wheel spinning ,flow forming (three roller ), heavy duty double roller and single roller ,splitting .These excellent company promote metal spinning in the high precision and high-tech industry has been rapid development . such as oxygen and hydrogen tank tube spinning ,automobile wheel shear spinning ,aerospace components three roller metal flowing spinning .

Even though the rapid development of metal spinning in China after 2008, there is always a gap of between China and Europe ,United States in CNC metal spinning equipment . the advantages of Chinese CNC metal spinning machine is cheaper than Europe and America ,so the equipment still has great requirement in some mid-range manufacturing industries .Chinese Okay ,Prosper ,Denlis CNC metal spinning machine is gradually mature ,it takes a lot of changes to Chinese metal spinning industries .

 

6. Automatic loading and uploading development

metal spinning applied in Auto hub automatic production line

Automatic loading and uploading can increase the production efficiency and reduce the labor based on CNC metal spinning . this market demand mainly comes from three aspects ,At first ,large orders of production need to reduce the labor costs , such as lighting , tableware ,home decoration . Second ,large metal spining products are very heavy ,it is hard to loading and uploading by handing .automobile loading and uploading reduce the labour force and difficulty . such as large fan ,industrial funnel ,heavy equipment parts . Third ,it is used in hot metal spinning to avoid worker burns, such as oxygen tanks ,special aerospace materials ,high temperature alloy , these are required to heat in CNC metal spinning forming and process .

 

7. The development prospect of metal spinning

Metal Spinning has been developed for more than 200 years,the metal forming technology is mature from hand spinning to CNC spinning period ,many metal spinner choose this industry because metal spinning needs over 5 years of experience to learn and it is hard to replace when you have this technology .

For many recent graduate student or who want to join to this industry ,you need to keep patient to study .metal spinning is a good choice in the manufacturing ,even though it is harder to learn than CNC turning and milling ,deep drawing ,stamping and other manufacturing types ,but metal spinning plays an irreplaceable role in the aerospace ,aviation and special equipment ,metal spun products have higher tensile strength ,hardness ,and high temperature stability , it has many contributions in these areas .

There are three main develop direction in the future ,At first ,metal spinning will be more and more intelligent, now the automatic programming software instead of metal spinner write the problem by CAD, it reduce the repetitive work of metal spinner ,at same time ,the operation of the automated manipulator replaces the ordinary worker to upload and load .Second ,metal spinning need to try more and more materials ,metal spinning need to improve mechanical property with the blank materials develop.Third ,metal spinning needs to developed to high precision industries ,metal forming technology can promote the development of aerospace and aviation .